Alloy Steel Generator Shaft with Welded Ribs
The generator shaft with welded ribs is a reinforced design, specifically engineered for applications where higher torsional strength and improved structural rigidity are required. The welded ribs serve as stiffening elements, effectively reducing deformation under heavy loads and ensuring long-term operational stability.
Manufacturing Process
1, Incoming Material Inspection
2, Cutting / Billet Preparation
3, Pre-forging Heating
4, Open Die Forging
5, Post-Forging Inspection
6, Heat Treatment (Normalizing & Annealing)
7, Mechanical & Chemical Testing
8, Saw Cutting
9, Rough Turning
10 Ultrasonic Flaw Testing (UT)
11, Semi-Finish Turning
12, End Splitting
13, Deep Hole Drilling
14, Milling Flat Faces
15, Pre-Welding Cleaning
16, Welding
17, Visual Testing (VT)
18, Stress-Relief Annealing
19, Anti-Corrosion Treatment
20, Blade Rough Turning
21, Semi-Finish Turning
22, End Splitting
23, Finish Turning + Drilling & Tapping
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